CT Manufacturer Leads the Charge in Battery Technology at National Event

-Packaging and Crating Technologies To Present Newest Safety Solutions for Lithium-Ion Battery Fires–

WATERTOWN, Conn., Sept. 9, 2025 /PRNewswire/ -- Every October, the International Trade Administration, the U.S. government and manufacturing industry leaders join forces to celebrate National Manufacturing Month and the importance of American manufacturing innovation to our modern society. One Connecticut manufacturer of a patented fire-suppressant product line designed to extinguish lethal battery fires will illuminate the largest industry event in North America. Specifically, Packaging and Crating Technologies (PACT^®) in Watertown, Conn. will present its newest solution against lithium-ion battery fires – TR Envelope^™ - at The Battery Show in Detroit, Michigan from October 6-9, 2025. The annual convention is the only gathering geared to both battery and EV tech businesses. 

"We are honored to be invited to this highly-advanced, high-tech forum to showcase our critical, life-saving solutions for lithium battery fires – a problem that continues to increase exponentially every day as more electronic-powered devices enter the marketplace," said Rodger Mort, chief operating officer at PACT, LLC. "We are uniquely positioned to discuss and display how to safely ship and recycle these dangerous batteries that are used to power e-bikes, scooters and hand-held electronics, while unveiling our latest safety solutions."

Mort notes that besides hand-held devices, like cell phones, laptop computers, tablets, Bluetooth headsets and headphones, computer accessories, digital cameras, e-readers, game controllers, smartwatches, baby monitors and smoke/fire/carbon monoxide detectors, the most hazardous items containing lithium batteries today are electric bikes, scooters, hoverboards, unicycles and electric cars, especially when left charging unattended.

"What makes these volatile batteries so dangerous is a process called thermal runaway in which the lithium-ion battery cell enters an uncontrollable, self-heating state caused by high temperatures, shaking or puncturing," adds Mort. "Thermal runaway can result in the ejection of toxic gas, shrapnel and particulates, as well as smoke and fire, which can cause death to humans and destruction to the environment."

Mort explains that the 19,000+ engineers, business leaders, and innovative thinkers across the automotive, medical and aerospace industries attending The National Battery Show will learn about the company's extensive line of products, including:

• PACT Thermo Shield™, a thin, lightweight, paper packaging material consisting of moisture-enhancing ink that controls thermal runaway (TR) by creating a vapor cloud when a lithium battery cell begins to burn and emit gas. The Thermo Shield wrap immediately cools the internal environment of the package below 780ºC, while limiting oxygen around the package to prevent the battery temperature from hitting 820°C, at which point, lethal and explosive chlorine carbides and acids can form.
• TR Sleeve^™ , a crucial safety solution for E-mobility equipment, like EVs, E-buses, E-bikes, E-scooters, and other modern devices in which a layer of Thermo Shield is wrapped around each battery cell to mitigate TR between them, thus serving as a heat and flame barrier. TR Sleeve stands at the forefront of safety, sustainability, and efficiency in battery technology and produces a greener and more cost-effective future for the increasing use of lithium-ion batteries.
• TR Envelope^™, is the newest, customizable format of Thermo Shield, which safely transports and stores recyclable smaller devices such as cell phones, pagers, smartwatches and A-D batteries, items becoming a hazard for commercial airlines during flight.

Mort also notes that the company's newest product in development – PACT Lion-X ^™ Fire Extinguisher, is still undergoing testing requirements but is targeted to be available by end of the year. The pre-mixed, water-based solution quenches lithium-ion fires upwards of 1,600 F degrees within 30 seconds, while eliminating the release of toxic gases into the environment and is the first of its kind on a global scale.

"We're so excited to introduce our latest inventions that reduce lithium battery fires on both the national stage, as well as locally in our own state," concludes Mort. "If we can save even one life, while preventing property damage and personal injury, we've done our job"

For more information about PACT^® visit: https://www.pactthermoshield.com/ or stop by booth #2626 at The National Battery Show. 

ABOUT PACT^®, LLC
PACT®, LLC is a global leader in manufacturing sustainable, packaging products for the commercial, industrial and military industries. With more than 25 years of experience, the family business was founded by three green packaging professionals and continues to embrace a green future by designing cost-effective, patented, crating solutions like LiftVans and PleatWrap, as well as custom packaging for the aerospace, medical, electronics, tooling, machinery, furniture, fine art and automotive sectors. The company's newest innovation is PACT^® Thermo Shield ^™, a sustainable, paper-based packaging material that suppresses and controls lithium-ion battery fires by mitigating thermal runaway. 

The company is a member of the Commercial Relocation Network, the Council on Safe Transportation of Hazardous Materials and the International Association of Movers. It is also a preferred vendor for the US Department of Defense and has been awarded a special permit from the US Department of Transportation for the shipping of lithium-ion batteries, as well as passed the proposed SAE-G-27 test standard. For a full list PACT®'s sustainable packaging solutions, visit www.pactww.com.

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SOURCE Packaging And Crating Technologies