Rockwell Automation Helps Ken's Foods Streamline End-of-Line Operations
Food and beverage producer adopts on-machine architecture to reduce cabling, simplify maintenance and improve production visibility.
Legacy equipment, limited visibility and conveyor layouts that restrict material flow create inefficiencies across packaging and palletizing. Traditional cabinet-based automation architecture also slows maintenance, requiring technicians to access remote panels to troubleshoot.
Ken's Foods implements an on-machine architecture with Rockwell Automation PowerFlex 350 variable frequency drives (VFDs) accessible directly on production equipment, simplifying operations and delivering measurable gains:
Increased visibility: On-machine drives provide remote access to real-time current, voltage and speed data. Teams identify issues faster and improve end-of-line performance.
Simplified maintenance: Direct access to drives on the equipment reduces troubleshooting time and speeds replacement. Local disconnects, test points and quick-connect power and input/output (I/O) simplify lockout/tagout procedures and allow teams to isolate equipment without shutting down large sections of the line.
Reduced complexity: On-machine architecture cuts cabling, eliminates the need for large control panels and reduces engineering efforts. Conveyor-mounted drives shorten wire runs and simplify installation. Setup is intuitive, and commissioning moves quickly with minimal configuration delays.
"We estimate an overall cost savings of 17% compared to designing, building centralized panels and wiring directly to local motor disconnects, I/O points and motors," said
Based on the results, Ken's Foods establishes on-machine architecture as the standard for future pallet-conveying systems.
"This approach helps us operate more efficiently as demand grows," said
Learn more about Rockwell Automation's on-machine portfolio and solutions for food and beverage manufacturing. Read more about Ken's Foods journey with Rockwell Automation here.
About Rockwell Automation
Rockwell Automation, Inc. (NYSE: ROK), is a global leader in industrial automation and digital transformation. We connect the imaginations of people with the potential of technology to expand what is humanly possible, making the world more productive and more sustainable. Headquartered in
About Ken's Foods
Ken's Foods is a family-owned and -operated company that produces high-quality dressings, sauces and marinades. Ken's Foods, Inc was incorporated in 1958 and currently has plant operations in Marlborough, Massachusetts, McDonough, Georgia, Las Vegas and Lebanon, Indiana. In addition, Ken's employs over 1,600 employees nationally. Today, between its Retail Grocery Products and Food Service divisions, Ken's Foods produces and packages over 400 varieties of dressings and sauces. For more information, visit www.kensfoods.com.
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SOURCE Rockwell Automation, Inc.
